MES Solutions

Integrated MES Connecting Assets, Processes, and People Seamlessly

MES delivers full-scale end-to-end solutions to manage, monitor and optimise your factory operations. By connecting machines, people, and processes with real-time visibility, the MES ensures streamlined workflows, faster decision-making, and consistent product quality, creating greater efficiency across manufacturing enterprises worldwide.

Why Smart Manufacturing Relies on MES

15-20%

average improvement in OEE is achieved within the first year of implementing an AI-enabled MES

Over 40%

of manufacturers report a return on investment in less than 12 months from their MES implementation

By 2032

the global MES market is projected to reach over USD 41.78 billion, driven by the adoption of Industry 4.0

100%

process adherence can be enforced through rule-based execution and digital work instructions within a robust MES

Why Choose MES
Solutions

End-to-End Visibility, Control, and Optimisation

MES transforms manufacturing into a connected, intelligent system. It synchronises machines, people, and processes with enterprise systems, ensuring that every step in production is traceable, measurable, and optimised. From managing work orders to monitoring quality and integrating logistics, MES ensures operations are streamlined and responsive to market demands.

How MES Fits
Industry 4.0

Integrating IoT, Automation, and Analytics Seamlessly

MES serves as the operational backbone, bringing together IoT-enabled devices, automation, and advanced analytics. Sensors feed live data into MES, which translates it into actionable insights, while AI-driven algorithms optimise scheduling, workflows, and resource allocation. The result is a smart, resilient, and future-ready manufacturing ecosystem.

iDACS: Your Intelligent Hub for Smart Manufacturing

Modular, Scalable Platform for Complete Shop Floor Control

iDACS (Intelligent Data Acquisition and Control System), our next-generation smart manufacturing suite, engineered for the demands of Industry 4.0. A highly configurable hardware and ERP-agnostic platform that provides end-to-end operational visibility. By synchronising machines, materials, manpower, and methods, iDACS empowers you to overcome complex challenges and achieve real-time control, from gate-in to gate-out.

Asset Monitoring

Gain complete plant visibility through seamless data acquisition from all your assets. Utilise IoT frameworks and Industry-standard protocols to predict breakdowns, reduce unplanned downtime, and increase overall asset utilisation by up to 20%.

Production Control

Execute your production plan with precision according to predefined routes and rules. Our system eliminates packaging errors and validates your Bill of Materials (BOM) in real-time, decreasing reassembly efforts by as much as 90%.

Quality Management

Embed quality assurance throughout the entire manufacturing cycle. With digital SOPs, proactive controls, and integrated analysis tools (FMEA, 8D), you can enforce process adherence and reduce rejections by a significant 10%.

Warehouse Management Systems

Achieve real-time inventory visibility and optimise resource utilisation. Automate material calls to prevent line stoppages and integrate with JIT/JIS systems for lean operations, ensuring better control of your stores and warehouse.

Digital Work Instructions

Guide your personnel with clear, step-by-step digital instructions and quality-focused insights. The YDS User Guidance System ensures processes are followed correctly, boosting operator efficiency by up to 60% and enabling proactive control.

Internal Logistics and Traceability

Attain end-to-end product genealogy and material tracking. Monitor internal material movements and gain full visibility of your work-in-progress (WIP) for complete forward and reverse traceability across the supply chain.

Analytics

Convert raw operational data into data-driven decisions with advanced AI-powered evaluation. Integrated AI and machine learning capabilities provide descriptive, predictive, and prescriptive insights through dynamic, easy-to-understand dashboards.

Tangible Gains for Manufacturing Enterprises

Measurable Improvements Across Operations and Output

Higher Productivity

Automated workflows and digital tracking improve throughput.

Reduced Downtime

Predictive alerts prevent failures before they occur.

Improved Quality

Continuous monitoring ensures zero-defect production.

Cost Efficiency

Optimized resource utilization lowers operating costs.

Flexibility & Agility

Rapid adaptation to demand fluctuations and customization.

Compliance & Traceability

Strong audit trails for regulated industries.

Connected, Optimised, Intelligent MES Approach

With a hybrid architecture, ERP-agnostic design, no-code configuration, and rapid implementation, the MES delivers scalable value tailored to business objectives.

Connected

End-to-end visibility of shop floors, warehouses, and supply chains.

Optimised

Asset, workflow, and resource optimisation for reduced costs.

Intelligent

Predictive alerts, data-driven insights, and decision-ready dashboards.

Trusted MES Partner for Global Enterprises

Experience

Decades of expertise in IoT and MES deployments

Global Reach

Serving enterprises across continents and industries

Proven Results

Strong track record with measurable business outcomes

Future-Ready

Modular, configurable, and adaptable to next-generation manufacturing needs

Case Studies

Converging transformation and growth to integrate innovation

Insights

Stay ahead with expert insights and innovative ideas