Make Every Machine Talk.
Let Every Second Count

Integrate IoT and MES to Gain Real-Time Visibility, Efficiency, and Control

IoT Reshaping Business at Scale

55%

of manufacturing companies now apply IoT technology for quality control and management processes

30%

is the potential reduction in machine downtime that can be achieved through Industrial IoT implementation

$286.3 billion

is the estimated value the global Industrial IoT market will reach by 2029

35–50%

is the significant decrease in equipment downtime achievable by using IoT for predictive maintenance

A Seamless Digital Thread from Shop Floor to Cloud

The modern enterprise needs more than connectivity; it needs actionable intelligence. Motherson Technology Services (MTSL) delivers IoT solutions that convert operational data into real-time visibility, predictive analytics, and agile decision-making across manufacturing floors and supply chains.

By integrating IoT with Manufacturing Execution Systems (MES) and Industry 4.0 technologies, MTSL enables enterprises to reduce downtime, improve product quality, and adapt quickly to shifting demands, all while optimising costs.

End-to-End Modules for Smart Operations

Every Step, One Platform, Total Control

IoT services cover every stage of manufacturing and supply chain operations, ensuring enterprises achieve transparency, consistency, and agility at scale.

MES

An agnostic IoT/MES solution built for the complexities of discrete manufacturing. Seamlessly connect machines, people, and systems, no matter your stack.

Asset Monitoring

Predictive insights to increase equipment utilisation and prevent breakdowns.

Quality Management

Digital SOPs, inspections, and traceability for consistent quality assurance.

Production Control

Automated workflows and rule-based execution to eliminate inefficiencies.

Digital Work Instructions

Operator guidance with interactive instructions to minimise errors.

Internal Logistics and Traceability

Complete visibility of material flow and movement across operations.

Analytics

AI/ML-powered insights for descriptive, predictive, and prescriptive decision-making.

Structured Path to Smart Manufacturing

Build Intelligent, Agile, and Connected Operations

A structured path to digital manufacturing, focusing on creating an intelligent, responsive, and cohesive operational environment. Our methodology is built on three foundational pillars that ensure a comprehensive transformation of your factory floor.

Develop Optimised and Efficient Production Workflows

Refine asset and warehouse workflows to enhance inventory control, reduce safety stock, and minimise supplier plan fluctuations for a leaner supply chain

Generate Actionable Intelligence from Your Data

Convert raw data into insights for comparing planned vs actual output, identifying quality issues, and managing demand with timely alerts and process controls

Create a Fully Connected Factory Ecosystem

Establish a unified network across manufacturing, warehouse, and supply chain for real-time visibility, traceability, and continuous improvement via interactive dashboards

IoT Expertise with Industry Depth

Global Delivery, Proven Results, Industry Focus

300+ sites

supported worldwide with smart manufacturing systems

5,000+

devices connected across industries

Hybrid IT/OT

expertise ensuring smooth convergence

Industry-validated

cloud and edge architecture (AWS, Azure)

Rapid deployment

with no-code, ERP-agnostic platforms

Case Studies

Converging transformation and growth to integrate innovation

Insights

Stay ahead with expert insights and innovative ideas